Recycled Polyester

Recycled polyester lessens our dependence on petroleum-based materials.


We began making recycled polyester from plastic soda bottles in 1993—the first outdoor clothing manufacturer to transform trash into fleece. It was a positive step toward a more sustainable system—one that uses fewer resources, discards less and better protects people’s health.

Polyester is an important fiber in our line. It allows us to build lightweight materials that dry quickly and can be used in a variety of applications, including trail-running tops and yoga tights. It also blends well with natural fabrics, such as cotton. Recycled polyester has been available since the early ʾ90s, which has made it more widely available and similarly priced to its virgin counterparts.

Using recycled polyester lessens our dependence on petroleum as a source of raw materials. It utilizes waste and reduces greenhouse gas emissions from manufacturing. It also helps to promote new recycling streams for polyester clothing that is no longer wearable.

We’re making progress

We’re reducing our dependence on petroleum as a raw material source.

The percentage of polyester fabrics made with recycled polyester this season

Where We Are

We recycle used plastic bottles, unusable manufacturing waste and worn-out garments (including our own) into polyester fibers to produce clothing. We use recycled polyester in many of our products, including hard shells, boardshorts, fleece and Capilene® baselayers.

We have very little virgin polyester left in our line, and we’re actively working to convert the remaining amount to recycled material.

For the Fall 2020 season, 84% of our polyester fabrics are made with recycled polyester. As a result, we reduced our CO2e emissions by 8% compared to virgin polyester fabrics. This amounts to more than 11 million pounds of CO2e.

What’s Next

We’re looking at the next generation of potential recycled materials to use beyond plastic bottles from commodity recyclers. One option could be to use recycled ocean plastics. Long term, we’re also looking into chemical-recycling technologies that might allow us to use recycled garments.

Recycled Polyester
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