How to Fix a Zipper and Keep Your Gear Going

How Do You Fix a Separated Zipper?

It depends on the extent of the damage. Replacing the slider might be easier than you think. And sometimes a zipper isn’t actually broken. It’s just stubborn. So we’ve included some TLC tips for that, too.

Identify the Zipper Type

This is important. There are different types of zippers. Coil zippers are a continuous spiral of nylon or polyester sewn onto the tape, making them flexible and suitable for curves. Plastic-tooth or metal-tooth zippers have individual molded teeth, making them stiffer. They each use different parts and require unique approaches to repair.

The first thing you need to know is what type of zipper you’re working with. Check out the Zipper Identification guide from our friends at iFixit for a complete breakdown. Then you can diagnose the issue and decide whether it’s something you can fix on your own. Patagonia gear repair is available if a DIY fix isn’t possible.

Gather Supplies

Now that you’ve identified the type of zipper you have, let’s gather the tools and parts you’ll need to do the repair. Here’s a general list:

• Micro shears
• Needle-nose pliers
• Slider: the part that does the zipping
• Zipper stop: the part that keeps the slider from falling off the chain

Zipper repair often involves the replacement of a specific part. The type of slider and zipper stop you need depends on whether you have a coil zipper or a plastic-tooth zipper as described above.

If you can’t get your hands on a tool or material, come into a Patagonia store near you and ask our staff about supplies and tools. They can even make minor fixes on-site, guide you through how to fix a broken zipper yourself or get you started with our gear repair process. If you don’t live near one of our stores, you can call customer service to have sliders and zipper stops sent to you.

How to Repair a Zipper Slider

Just as different issues and different zipper types require different tools and parts, fixing broken zippers involves different steps, depending on the issue. Some involve sewing, but many don’t. If the zipper teeth are damaged and won’t come together, or if the damage is more significant, professional repair and/or replacement might be the best choice. If the slider seems to be the problem (one of the most common issues), follow the steps below to replace a slider.

Tips for Stubborn Zippers

A jammed zipper is no fun. It’s usually caused by fabric caught in the slider. The first rule is don’t force it. The second rule is don’t add lubrication (ignore those “How to Get a Zipper Unstuck” DIY videos that suggest lubrication). Try removing the stuck fabric as you gently move the slider.  Pliers can help (be gentle). Patience, too.

Sometimes, a zipper isn’t sliding as smoothly as you’d like it to. If you’re looking for tips on how to make a zipper slide easier, here are the basics. If dirt or debris is the issue, use a brush to gently clean it out. Again, we do not recommend lubrication. Washing and general cleaning are better. If it’s clean and undamaged, a zipper should function properly on its own.

Of course, preventative care is the best way to keep your zippers zipping. So, keep an eye on your gear and clean it whenever things get too grimy.

That’s It. You Pulled It Off!

Replacing a zipper slider is a great repair skill to know, and now you can do it, too. If the damage to your zipper is extensive, please bring your item to one of our stores for advice, send it to our repair center or take it to a local garment repair store. And if you ever decide to part ways with your item, we offer new women’s jackets and men’s jackets, as well as quality used gear—all backed by our Ironclad Guarantee.